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Steel Bending Methods for Roll Over Protection

Engineers have designed structures to protect equipment operators from injury when a truck or tractor rolls over. These structures are often referred to as "roll over protection" or "ROPS" for short. Similar to the roll bars in sports cars and racing cars, the structures often involve a curved or bent rolled section that extends over the head and body of the driver. This protection is commonly seen on heavy agricultural and construction equipment. Heavily regulated by OSHA and other government entities, ROPS are tested both for strength and energy absorption.

Through a variety of bending methods, Chicago Metal Rolled Products has provided roll over protection to a variety of industries.

Roll Over Protection Image

Capacity to Fabricate Roll Over Protection

A variety of rolled sections are used for ROPS, but the most common seems to be round, square and rectangular tubing. Probably the most common method to bend this tubing is with a the rotary-draw, pipe bender with an internal mandrel. At Chicago Metal, we use this method to produce U-shaped tubes with two 180 degree bends that are smooth with no distortion even with tight radiuses.

At times, however, the engineers call for the inside wall of the tube to become concave because in certain applications that concavity makes the tube stronger. For larger radiuses, Chicago Metal can use its many section benders to achieve a perfect curve. Using rotary draw benders and section benders, the company can produce ROPS with multiple radiuses.

Roll Over Protection: Value-Added Services

If desired, Chicago Metal can punch, drill, weld and/or assemble ROPS. It can even arrange to have the product blasted and painted.

Roll Over Protection: Applications for Curved Steel

ROPS can be seen commonly on tractors, other farm equipment and construction equipment. Sometimes, we will see a request for a custom roll bar for a sports car, a racing car, or a go-cart. The chrome-plated versions look the best.

TESTIMONIALS

"A big thank you to your team. Your parts are receiving the most positive feedback possible. Your company has new fans here."

Bruce E., Kansas
"Without CMRP able to roll these channels to my specifications, there was no way this beautiful round antenna would have ever worked.

Damon S., Wisconsin
"My customer has installed several truckloads worth of 36" x 160# WF beams you rolled and cambered for us. The quality is spot on."

Justin J., Alabama
"The rolled stringers were right on the button as far as pitch and radius."

Bob O., Illinois
"I really appreciate your company coming through on this order & expediting the material when you said you would.You stick by their word."

Jason R., Missouri
"The last order of rings were the best that we have received from you. The flanges were all flat. Keep them coming like that."

Lenny P., Ohio
"Thanks for OVER AND ABOVE EXCELLENT SERVICE. The quality and accuracy of CMRP's work is outstanding"

Peggy, Texas
"The ring looks good! The OD is dead on. Thank you for your concerns regarding our questions and responding so quickly. I was impressed!"

Fran Z., Pennsylvania
"Please pass on to the workers, . . . (your) rings . . . were some of the best our fitter has seen."

Jeff K., Illinois
"I want to thank CMRP for exceeding what you promised. You are ahead of schedule and the strakes are fitting great."

Jim A., New York
"Your advice was a significant contribution to the project. You provide excellent service and knowledge"

John Z., Illinois
"These pipes were rolled DEAD ON. The shop guys said they had never seen a pipe come in and hit every point like that in a long long time."

Joe C., Missouri
"The rolling on these rectangular tubes was absolutely perfect! Barely any adjustment needed to be made."

Tom G., Massachusetts
“We just placed an order for Rolled Angle Rings & you delivered them to us within 2-1/2 days ... we are three states away.”

Jim S., Pennsylvania
“I would like a quote on a spiral project. I have heard many good things about your quality and timeliness from other fabricators.”

Ryan L., Utah
“The rolled beams were delivered yesterday and look very good. Thank you for great service!”

Thomas S., Maine
“I’ve worked with CMRP for over 16 years and can rely on them for any size job and in any time frame. CMRP delivers every time.”

Mindy, H., Indiana
“It is unbelievable how good a job you guys did rolling these beams.”

Richard G., Canada
“You all helped us out greatly when no one else seemed they could. Everything worked out wonderfully!”

Cliff P., Florida
“The parts are very impressive and the service was stellar. I will certainly be recommending you to anyone needing such services.”

Randy W., Georgia
“We got everything we needed in a very short turnaround, I appreciate it. We are happy to have a reliable source to turn to.”

Russell P., Illinois
“Quote was great! Timely, appropriate, and frankly less money than we expected.”

James L., New York
“CMRP immediately took action and shipped out my order the same day! This all happened like clockwork, allowing us to meet the deadline.”

Margo R., Ohio
“We only use CMRP for our rolling needs. We can always depend on getting a finished product that is to our expectations or better.”

David P., New York
“I wish everyone could get quotes back that fast! That is why we use you, fast response to quotes and questions and great quality!”

Will F., Indiana
“Your quotes are always so well organized and thorough, I trust your work.”

Jessica, South Carolina
“On larger more complex rolling items, I typically only go to Chicago Metal Rolled Products for pricing due to quality.”

Kevin H., Pennsylvania
“Thanks for providing the material. First two sets were laid out and fabricated. Radius was excellent!”

Brad, Iowa
“We really appreciate your work on this. Amazing attention for a smaller sized job. Thank you for coming through.”

Erik J., New York
“The project was AMAZING! Thank you so much for your help. I really do appreciate it. Always a pleasure doing business with you.”

Kelly E., Iowa
“Your salesman provided a quick quote with an offer to explain things we should take into account. It's known you guys do the best work.”

Mark R., Maryland
“Thank you for your help with the project and for getting everything complete and shipped out in a such a timely fashion. You guys saved the day.”

Ben B., Florida
“You guys did an amazing job on these stringers. We would NOT be having such a success story without your team's effort & patience!”

David B., Oklahoma
“You gave me excellent service and help which I appreciated very much. Material was on time and right on spec.”

Brian S., Pennsylvania
“Your positive attitude is noted & CMRP reputation in the steel industry is impressive. All of our locations will contact you in the future.”

Dave B., North Carolina
“My boilermakers in the field had positive things to say about the quality and accuracy of the angles that you rolled. Thank you.”

Walter L., New York
“The project is complete and our customer is very pleased. I appreciate your diligence and quality on this one.”

Dusty A., Texas
“CMRP has been instrumental in our ability to deliver high quality & great looking parts. Any job, big or small, CMRP has come through.”

Eddie C., Kansas
“Your rolled steel worked great! We check lengths & chord dimensions ...everything was within an 1/8".”

Don L., Michigan
“We received our order on time and the level of workmanship is excellent!"

Roger R., Georgia
“Your company did a great job rolling these parts. Our fab and installation is going very well thanks to the quality of your work."

Ronnie S., North Carolina
“Your company is the only one that was able to give me a quote that was right on with my specs, everyone else had to modify at least one dimension."

Adam S., Minnesota
“Thank you for the follow through & turn around time, it greatly helps in the environment that exists today."

Don F., Nevada
“This was our first experience with your company & I was very impressed with all aspects."

Rick N., Minnesota
“I want all to know your hard work and efforts have not gone without appreciation."

Lance B., Minnesota
“The accuracy and quality of your product put a smile on our foremans face - that is hard to come by."

Jonathan S., New York
“Competitive price. Beat the schedule. No complaints from the project site."

Lane K., Florida
“We appreciate you working with our tight schedule and overdelivering on this project."

Alyson M., Texas
“The rolled segments were perfect and priced right. We will definitely use you again."

Joe M., Nebraska
“Your group is awesome to work with and greatly appreciated!"

Tammie N., Kansas
“You did EVERYTHING correctly. That's why you guys are the best in the business!"

Walt W., Florida
“It was very impressive to get such rapid service and a great product."

Jeff L., Pennsylvania
“Very impressed with your speed and overall service!"

Brian W., Iowa
“Great service, product looks good, arrived a day early. Thank you!"

David C., New York
“Your work, as always, near perfect, timely, and accurate. Exactly the same for the last 40 years."

Pat M., Wisconsin
“Absolutely fantastic job by your guys! The fit of the two parts in AWESOME!"

Kenny R., Florida
“The other guys were off by 3/4", CMRP spot on. We won't even question where to send our rolled plates in the future."

Brant M., Illinois
“Your guys responsiveness is way better than any vendor that I have ever dealt with!"

Jay W., Minnesota
“I always appreciate your continual positive attitude even in some difficult situations."

Christopher L., Illinois
“We could not be happier with the parts and customer service you and your team provided. We have never been disappointed."

Rodney H., Virginia
“What an amazing first time experience!! Couldn't be happier!."

Jason S., Indiana
“We consider your company to be one which we can always count on to be on time and accurate."

Andre T., Missouri
“It was very easy working with your company. I will recommend your company to others."

Jim R., Illinois
“You handle all of our orders quickly and efficiently. Working with you is a joy!"

Patti W., Texas
“Pieces fit like a glove"

Mark F., New Jersey
“Customer service is important to us and you hit the mark! It has been a pleasure."

Dan P., New York
“Couldn't be happier with both the order and how quickly you processed everything. Very happy!"

Dan M., Texas
“The rolled plates & tube laser parts are perfect - having the plates rolled without any pickup, & ends meet up on true verticals is HUGE!"

Jim M., New York
“High praises on the work you folks did. It's nice to know you guys are around."

Peter B., Illinois
“Your superior service and quality are unmatched. This is not a cliche."

Ted S.,Indiana